Brompton Bicycle Owner's Manual

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BROMPTON BICYCLE - OWNER'S MANUAL - ENGLISH
INTRODUCTION:
Before using your Brompton, we recommend you read the sections on safety and
folding. You should also be aware how important it is to keep your tyres well
pumped-up: soft tyres make for a lot more pedalling effort (which takes much of
the fun out of riding), wear out quickly, and also have an adverse effect on
handling. We cannot over-emphasise the need to keep tyres well inflated.
If you carry out any adjustments or maintenance work yourself, do read the
relevant section of this manual first, as it's quite easy to get things wrong, and to
impair the folding process or damage the machine. If you take your bike to a
dealer for any servicing work, wherever possible use an authorised Brompton
stockist.
Serial and Frame Numbers. The label at the back of the seat tube on the main
frame carries the serial number. The frame number is stamped on the main frame
just forward of the rear suspension pivot: it's a good idea to keep a record of both
numbers.
My Brompton
. This section of the Brompton website allows owners to
record the details of their bike(s), so that they can be contacted if the need arises,
and we would encourage all new and existing owners to register. The information
will remain on the Brompton database and will not be passed on to third parties
(www.brompton.co.uk).
CONTENTS
Section A Safety page 2
Section B Folding and unfolding page 3
Section C Using the Brompton page 8
(tyres, gears, luggage, lights, etc.)
Section D Saddle position page 11
Section E Handlebar and control positions page 12
Section F Running adjustments and checks page 13
Maintenance diagram page 16
Section G Wheels, removing and refitting page 20
Section H Other design points to do with folding page 23
(front hook, handlebar catch,
lower stop disc, cables)
Section J Lubrication and diagram page 26
Section K Routine replacements page 28
Section L Specification of spares page 29
Section
M Options and accessories page 30
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Summary of Contents

Page 1 - INTRODUCTION:

BROMPTON BICYCLE - OWNER'S MANUAL - ENGLISH INTRODUCTION: Before using your Brompton, we recommend you read the sections on safety and

Page 2 - SECTION A: SAFETY

park or fold the bike, you have to release this clip. In latch mode, the clip is released by pushing lever L forwards Fig QR01a M The latching facilit

Page 3

11 DLE POSITION. BASIC ADJUSTMENTS: Height of the saddle: for the maximum height, draw the seat pillar up until it reaches a positive stop. At the m

Page 4

SECTION E: HANDLEBAR & CONTROL POSITIONS. he handlebars and control levers on the Brompton are factory set to een compactness and riding comfort.

Page 5

SECTION F: RUNNING ADJUSTMENTS & CHECKS. It is important that certain of the jobs listed here are carried out at leasonce, if not two or three tim

Page 6

IUfig DR16 OU 14 It’s important that you have the correct indicator rod. For SturmeyAcher 3 speed hubs, with alloy shell, post 2004, the correct

Page 7

Adjustment of the derailleur cable should seldom be necessary, as the trigger moves the cable twice as far as the movement of the chain-pusher (an ov

Page 8 - 2. Gears:

SADDLE CLIP BOLT torque:- pentaclip 15-17NM NEVER allow lubricant onto seat pillar BRAKES HUB-GEAR ADJUSTMENT REAR SPOKE TENSION DERAILLEUR AD

Page 9 - 4. Luggage

Spokes: These tend to bed in during early use, and to lose some of their initial tension. which can cause spoke failure, particularly for heavier ri

Page 10 - 7. Using the cover

Cup and cone bearings: set over-tight, damage is likely, and in the case of a geared rear ewheel will tighten up as well (in turn causing chain probl

Page 11 - SECTION D: SAD

To re-fit, follow the above in reverse. While you tighten the wheel nuts (or bolt), make sure that each tab washer engages the hole near the fork end

Page 12

SECTION A: SAFETY. 1. Before riding, see that the seat pillar clamp is properly secured, and that the hinge clamps are in place, with levers firmly s

Page 13 - Hub Gear adjustment:

d 21 TACTNSL2SL1CTWANfig AR8 itting the rear wheel. erailleur is fitted, it has to be tilted to clear the changer). ays to release, or else need

Page 14

fig DR14 CTIDLBb) for a derailleur bike, the chain and the fixed idler on the chain-tensioner-base, CTIDLB, have to lie between the "uprights

Page 15 - Seat clamp:

S 23 fig HK4 fig HK1 B CHS B fig HK3 C ECTION H: OTHER DESIGN POINTS TO DO WITH ant front ed. It is r, if ire ar out (the gap G (fig HK4) between ins

Page 16 - & ADJUSTMENTS

24 fig HB3 fig HB4 fig HB5 fig HB6 fig HB7 fig HB8 andlebar catch and nipple: e correctly set, for, if wrong, the r catch will loose its spr

Page 17

Lower stop disc: When you pick up the folded bike, the rear frame cannot unfold because the fig LS1 lower stop disc, LSD, butts against the "fold

Page 18

SECTION J: LUBRICATION. getting oil or grease on the seat ing parts (oil does not last as well), n assembly and apply grease, it's nvenient or i

Page 19 - Rear wheel

NEVER allow lubricant onto seat pillar WHEEL BEARINGS (not on dyno-hubs) 3 GEAR INDICATOR (chain at entry into hub, & adjustor thread) 3 BR

Page 20

28 SECTION K: ROUTINE REPLACEMENTS. Planned replacement is advised to ensure both safety and good performance. The suggested intervals between replac

Page 21

SECTION L: SPECIFICATION OF SPARES. Chain: this must have the correct number of links for a given sprocombination, see table below. Max pin length is

Page 22

SECTION M: OPTIONS AND ACCESSORIES. ur em provides a highly convenient method for taking luggage on the b a momen release it. The system is a delight

Page 23 - HBNIP: if the

SECTION B: FOLDING AND UNFOLDING. If you have not had the Brompton demonstrated or explained to you, read this section before trying to unfold or fold

Page 24 - Rear hinge screws:

31 amps front and rear ith halogen front s on for a Any of the fitted to any bike m e tyre-dynamo set cannot be used with Special dy If you wish t

Page 25 - SECTION J: LUBRICATION

32 earing (easier up hills, but with a lower top speed), is igher gearing is also available, but only for 3- & 6-st Bromptons, n industrial al in

Page 26 - LUBRICATION

Part 3: UNFOLDING AND FOLDING EXPLAINED IN DETAIL. If you have not seen the Brompton being folded, you may get the impression on reading this section

Page 27

UNFOLDING stage 2 - Front wheel, figures FS4 & 5: Do not attempt to unfold the front wheel assembly if either the saddle or the handlebar is still

Page 28

fig FS6 C The bicycle is now parked, in effect ready for use: to unpark (fig FS6), lift the bike by the saddle (keeping the front wheel turned slightl

Page 29 -  a smaller pannier, the so

needed for this, but if it helps, take hold of the front mudguard with your other hand and guide the wheel round). Make sure that the hook, H, has pa

Page 30

SECTION C: USING THE BROMPTON. 1. Tyre pressures: BROMPTON HP & Marathon: STELVIO Normal Max. Normal Max. FRONT 60 - 80 psi 100 psi 85 - 100

Page 31

If your bike has a derailleur, do not neglect to use it: if you use only one sprocket all the time, wear will be uneven. 3. Lighting. To engage a tyr

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